Gunpowder
Gunpowder, also commonly known as black powder to distinguish it from modern smokeless powder, is the earliest known chemical explosive. It consists of a mixture of sulfur, charcoal (which is mostly carbon), and potassium nitrate (saltpeter). The sulfur and charcoal act as fuels while the saltpeter is an oxidizer.[1][2] Gunpowder has been widely used as a propellant in firearms, artillery, rocketry, and pyrotechnics, including use as a blasting agent for explosives in quarrying, mining, building pipelines, tunnels,[3] and roads.
For other uses, see Gunpowder (disambiguation).
Gunpowder is classified as a low explosive because of its relatively slow decomposition rate and consequently low brisance (breaking/shattering). Low explosives deflagrate (i.e., burn at subsonic speeds), whereas high explosives detonate, producing a supersonic shockwave. Ignition of gunpowder packed behind a projectile generates enough pressure to force the shot from the muzzle at high speed, but usually not enough force to rupture the gun barrel. It thus makes a good propellant but is less suitable for shattering rock or fortifications with its low-yield explosive power. Nonetheless, it was widely used to fill fused artillery shells (and used in mining and civil engineering projects) until the second half of the 19th century, when the first high explosives were put into use.
Gunpowder is one of the Four Great Inventions of China.[4] Originally developed by Taoists for medicinal purposes, it was first used for warfare around AD 904.[5] Its use in weapons has declined due to smokeless powder replacing it, and it is no longer used for industrial purposes due to its relative inefficiency compared to newer alternatives such as dynamite and ammonium nitrate/fuel oil.[6]
Effect[edit]
Gunpowder is a low explosive: it does not detonate, but rather deflagrates (burns quickly). This is an advantage in a propellant device, where one does not desire a shock that would shatter the gun and potentially harm the operator; however, it is a drawback when an explosion is desired. In that case, the propellant (and most importantly, gases produced by its burning) must be confined. Since it contains its own oxidizer and additionally burns faster under pressure, its combustion is capable of bursting containers such as a shell, grenade, or improvised "pipe bomb" or "pressure cooker" casings to form shrapnel.
In quarrying, high explosives are generally preferred for shattering rock. However, because of its low brisance, gunpowder causes fewer fractures and results in more usable stone compared to other explosives, making it useful for blasting slate, which is fragile,[7] or monumental stone such as granite and marble. Gunpowder is well suited for blank rounds, signal flares, burst charges, and rescue-line launches. It is also used in fireworks for lifting shells, in rockets as fuel, and in certain special effects.
Combustion converts less than half the mass of gunpowder to gas; most of it turns into particulate matter. Some of it is ejected, wasting propelling power, fouling the air, and generally being a nuisance (giving away a soldier's position, generating fog that hinders vision, etc.). Some of it ends up as a thick layer of soot inside the barrel, where it also is a nuisance for subsequent shots, and a cause of jamming an automatic weapon. Moreover, this residue is hygroscopic, and with the addition of moisture absorbed from the air forms a corrosive substance. The soot contains potassium oxide or sodium oxide that turns into potassium hydroxide, or sodium hydroxide, which corrodes wrought iron or steel gun barrels. Gunpowder arms therefore require thorough and regular cleaning to remove the residue.[8]
Gunpowder loads can be used in modern firearms as long as they are not gas-operated.[Footnote 1] The most compatible modern guns are smoothbore-barreled shotguns that are long-recoil operated with chrome-plated essential parts such as barrels and bores. Such guns have minimal fouling and corrosion and are easier to clean.[15]
Granularity[edit]
Serpentine[edit]
The original dry-compounded powder used in 15th-century Europe was known as "Serpentine", either a reference to Satan[37] or to a common artillery piece that used it.[121] The ingredients were ground
together with a mortar and pestle, perhaps for 24 hours,[121] resulting in a fine flour. Vibration during transportation could cause the components to separate again, requiring remixing in the field. Also if the quality of the saltpeter was low (for instance if it was contaminated with highly hygroscopic calcium nitrate), or if the powder was simply old (due to the mildly hygroscopic nature of potassium nitrate), in humid weather it would need to be re-dried. The dust from "repairing" powder in the field was a major hazard.
Loading cannons or bombards before the powder-making advances of the Renaissance was a skilled art. Fine powder loaded haphazardly or too tightly would burn incompletely or too slowly. Typically, the breech-loading powder chamber in the rear of the piece was filled only about half full, the serpentine powder neither too compressed nor too loose, a wooden bung pounded in to seal the chamber from the barrel when assembled, and the projectile placed on. A carefully determined empty space was necessary for the charge to burn effectively. When the cannon was fired through the touchhole, turbulence from the initial surface combustion caused the rest of the powder to be rapidly exposed to the flame.[121]
The advent of much more powerful and easy to use corned powder changed this procedure, but serpentine was used with older guns into the 17th century.[122]
Corning[edit]
For propellants to oxidize and burn rapidly and effectively, the combustible ingredients must be reduced to the smallest possible particle sizes, and be as thoroughly mixed as possible. Once mixed, however, for better results in a gun, makers discovered that the final product should be in the form of individual dense grains that spread the fire quickly from grain to grain, much as straw or twigs catch fire more quickly than a pile of sawdust.
In late 14th century Europe and China,[123] gunpowder was improved by wet grinding; liquid such as distilled spirits[66] were added during the grinding-together of the ingredients and the moist paste dried afterwards. The principle of wet mixing to prevent the separation of dry ingredients, invented for gunpowder, is used today in the pharmaceutical industry.[124] It was discovered that if the paste was rolled into balls before drying the resulting gunpowder absorbed less water from the air during storage and traveled better. The balls were then crushed in a mortar by the gunner immediately before use, with the old problem of uneven particle size and packing causing unpredictable results. If the right size particles were chosen, however, the result was a great improvement in power. Forming the damp paste into corn-sized clumps by hand or with the use of a sieve instead of larger balls produced a product after drying that loaded much better, as each tiny piece provided its own surrounding air space that allowed much more rapid combustion than a fine powder. This "corned" gunpowder was from 30% to 300% more powerful. An example is cited where 15 kilograms (34 lb) of serpentine was needed to shoot a 21-kilogram (47 lb) ball, but only 8.2 kilograms (18 lb) of corned powder.[66]
Because the dry powdered ingredients must be mixed and bonded together for extrusion and cut into grains to maintain the blend, size reduction and mixing is done while the ingredients are damp, usually with water. After 1800, instead of forming grains by hand or with sieves, the damp mill-cake was pressed in molds to increase its density and extract the liquid, forming press-cake. The pressing took varying amounts of time, depending on conditions such as atmospheric humidity. The hard, dense product was broken again into tiny pieces, which were separated with sieves to produce a uniform product for each purpose: coarse powders for cannons, finer grained powders for muskets, and the finest for small hand guns and priming.[122] Inappropriately fine-grained powder often caused cannons to burst before the projectile could move down the barrel, due to the high initial spike in pressure.[125] Mammoth powder with large grains, made for Rodman's 15-inch cannon, reduced the pressure to only 20 percent as high as ordinary cannon powder would have produced.[126]
In the mid-19th century, measurements were made determining that the burning rate within a grain of black powder (or a tightly packed mass) is about 6 cm/s (0.20 feet/s), while the rate of ignition propagation from grain to grain is around 9 m/s (30 feet/s), over two orders of magnitude faster.[122]
Legal status[edit]
The United Nations Model Regulations on the Transportation of Dangerous Goods and national transportation authorities, such as United States Department of Transportation, have classified gunpowder (black powder) as a Group A: Primary explosive substance for shipment because it ignites so easily. Complete manufactured devices containing black powder are usually classified as Group D: Secondary detonating substance, or black powder, or article containing secondary detonating substance, such as firework, class D model rocket engine, etc., for shipment because they are harder to ignite than loose powder. As explosives, they all fall into the category of Class 1.
Besides its use as a propellant in firearms and artillery, black powder's other main use has been as a blasting powder in quarrying, mining, and road construction (including railroad construction). During the 19th century, outside of war emergencies such as the Crimean War or the American Civil War, more black powder was used in these industrial uses than in firearms and artillery. Dynamite gradually replaced it for those uses. Today, industrial explosives for such uses are still a huge market, but most of the market is in newer explosives rather than black powder.
Beginning in the 1930s, gunpowder or smokeless powder was used in rivet guns, stun guns for animals, cable splicers and other industrial construction tools.[143] The "stud gun", a powder-actuated tool, drove nails or screws into solid concrete, a function not possible with hydraulic tools, and today is still an important part of various industries, but the cartridges usually use smokeless powders. Industrial shotguns have been used to eliminate persistent material rings in operating rotary kilns (such as those for cement, lime, phosphate, etc.) and clinker in operating furnaces, and commercial tools make the method more reliable.[144]
Gunpowder has occasionally been employed for other purposes besides weapons, mining, fireworks and construction:
Gunpowder had originally been produced for medicinal purposes. It was eaten, in hopes of curing digestive ailments; inhaled, for respiratory disorders; and, as mentioned, rubbed onto skin level disorders like rashes or burns.